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Special tools
- Crankshaft pulley holding tool – No.0132.AA.
General precautions
- Disconnect battery earth lead.
- Remove spark plugs to ease turning engine.
- Turn engine in normal direction of rotation (unless otherwise stated).
- Observe tightening torques.
- If fitted: Mark position of crankshaft position (CKP) sensor before removal.
- Do NOT turn crankshaft via camshaft or other sprockets.
- Do NOT turn crankshaft or camshaft with timing chain removed.
Valve timing procedures
- Removal/installation of timing chain requires:
- Turn crankshaft clockwise until crankshaft timing mark aligned with pointer [1] .
- Ensure camshaft adjuster timing mark at 12 o’clock position [2] .
- Ensure camshaft sprocket timing mark at 12 o’clock position [3] .
- Align yellow coloured chain link with crankshaft sprocket timing mark [4] .
- Align orange coloured chain link with timing mark on camshaft sprocket [5] .
- Align orange coloured chain link with timing mark on camshaft adjuster [6] .
- Reset timing chain tensioner [7] .
- Push plunger into tensioner body in direction of arrow [9] .
- Push pawl downwards [10] .
- Retain in position with suitable pin [11] .
- Remove pin to release timing chain tensioner plunger [11] .