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How replace timing belt Citroen C4 2,0 2004-09

Manufacturer: Citroen

Model: C4 2,0

Engine code: RFJ (EW10A)

Output: 105 (143) 6000

Tuned for: R-Cat AT

Year: 2004-09

Camshaft drive belt/chain – R & I  2,50

• C4: Auxiliary drive belt tensioner tool – Citroen No.(-).1608.E.

•    C4: Camshaft timing pins – Citroen No.(-).0194-B.

•    C5: Camshaft timing pins – Citroen No.(-).0189-A or (-).0194-B.

•    Flywheel/drive plate locking tool – Citroen No.(-).0189-R.

•    Tensioner pulley adjusting tool – Citroen No.(-).0189-S1.

•    Tensioner pulley locking tool – Citroen No.(-).0189-S2.

•    Timing belt retaining clip – Citroen No.(-).0189-K.

Special Precautions

•    Disconnect battery earth lead.

•    DO NOT turn crankshaft or camshaft when timing belt removed.

•    Remove spark plugs to ease turning engine.

•    Turn engine in normal direction of rotation (unless otherwise stated).

•    DO NOT turn engine via camshaft or other sprockets.

•    Observe all tightening torques.

Removal

1.    Raise and support front of vehicle.

2.    Remove:

  • RH front wheel.
  • RH splash guard.
  • Auxiliary drive belt. Use tool No.(-).1608.E.

3.    Unclip fuel supply pipe (on timing belt cover).

4.    Support engine.

5.    Remove:

О RH engine mounting.

О Timing belt upper cover [1] .

6.    Turn crankshaft clockwise to setting position.

7.    Insert flywheel/drive plate locking tool. Tool No.(-).0189-R:

  •  [A] : MT.
  •  [B] : AT.

NOTE: Vehicles with AT: Drive plate locking tool will not fit flush in housing.

8.    C4: Disconnect PAS pipes from RH inner wing panel. Move to one side.

9.    Insert timing pins in camshaft sprockets [2] & [3] . Tool No.(-).0189-A or No.(-).0194-B.

10.    Remove:

  • Crankshaft pulley bolt [4] .
  • Crankshaft pulley [5] .
  • Timing belt lower cover [6] .

NOTE: Always have tools [A] or [B] , [2] & [3] inserted before removing crankshaft pulley [5] .

11.    Slacken tensioner pulley bolt [7] .

12.    Turn tensioner pulley clockwise. Use Allen key [8] .

13.    Remove timing belt.

Citroen C4 2,0 2004-09 replace timing belt guide

Installation

1.    Ensure flywheel locking tool located correctly [A] or [B] .

2.    Ensure timing pins located correctly [2] & [3] .

3.    Fit adjusting tool to tensioner pulley [9] . Tool No.(-).0189-S1.

4.    Turn tensioner pulley clockwise until pointer past notch [10] .

5.    Fit locking tool to tensioner pulley [11] . Tool No.(-).0189-S2.

6.    Remove adjusting tool from tensioner pulley [9] .

NOTE: Ensure crankshaft keyway is at 9 o’clock position.

7.    Fit timing belt to crankshaft sprocket.

8.    Secure belt to crankshaft sprocket with retaining clip. Tool No.(-).0189-K [12] .

9.    Fit timing belt in following order:

  • Guide pulley.
  • Inlet camshaft sprocket (CA1).
  • Exhaust camshaft sprocket (CA2).
  • Water pump sprocket.
  • Tensioner pulley.

NOTE: Ensure timing belt is fitted flush with sprockets and pulleys.

10.    Remove tools [2] , [11] & [12] .

11.    Fit timing belt lower cover [6] .

12.    Fit crankshaft pulley [5] .

13.    Tighten crankshaft bolt [4] . Tightening torque: 40±4 Nm + 40±4°.

14.    Turn tensioner pulley anti-clockwise until pointer [13] at position [14] . Use Allen key [8] .

NOTE: The pointer should pass notch [15] by at least 10°. If not, replace tensioner pulley.

15.    Turn tensioner pulley clockwise until pointer and notch aligned [13] & [15] .

NOTE: If pointer passes notch [15] , repeat tensioning procedure.

16.    Tighten tensioner pulley bolt [7] . Tightening torque: 19-23 Nm.

WARNING: Hold tensioner pulley during tightening to prevent it from turning. Allen key socket [8] must be approximately 15° below cylinder head gasket level. If not, replace tensioner pulley.

17.    Remove tools [A] or [B] & [3] .

18.    Turn crankshaft 10 turns clockwise to setting position.

19.    Insert timing pin in inlet camshaft sprocket [3] .

20.    Ensure tensioner pointer and notch aligned [13] & [15] . If not: Repeat tensioning procedure.

21.    Remove timing pin from inlet camshaft sprocket [3] .

22.    Install components in reverse order of removal.

 

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