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How to Replace timing chain on Peugeot 307 2.0 HDi 2005-2007

Special tools

  • Camshaft sprocket holding tool – No.(-).0132.AA.
  • Camshaft timing pin – No.(-).0188.M.
  • Flywheel locking tool – No.(-).0188.F.
  • Flywheel timing pin – No.(-).0188.X/Y.
  • Tensioner locking tool – No.(-).0188.Q2.

General precautions

  • Disconnect battery earth lead.
  • Remove glow plugs to ease turning engine.
  • Turn engine in normal direction of rotation (unless otherwise stated).
  • Observe tightening torques.
  • If fitted: Mark position of crankshaft position (CKP) sensor before removal.
  • Do NOT turn crankshaft via camshaft or other sprockets.
  • Do NOT turn crankshaft or camshaft with timing chain removed.

Valve timing procedures

How to Replace timing chain on Peugeot 307 2.0 HDi 2005-2007

Removal

  • Removal/installation of timing chain requires:
      • Timing belt removal.
  • Ensure flywheel timing pin located correctly [1] .
  • Slacken camshaft sprocket bolt [2] . Hold camshaft sprocket with holding tool.
  • Remove camshaft timing pin [3] .
  • Remove camshaft sprocket [4] .
  • Lock timing chain tensioner in retracted position [5] :
      • Push plunger into tensioner housing [6] .
      • Insert 2,0 mm pin to lock tensioner plunger [7] .
  • Remove timing chain tensioner [5] .
  • Remove camshaft housing [8] .
  • Remove timing chain and camshafts as an assembly.

Installation

  • Remove flywheel timing pin [1] .
  • Turn crankshaft anti-clockwise 90° until crankshaft keyway at 9 o’clock position.
  • Align coloured chain links with timing mark on each sprocket [9] & [10] .
  • Install timing chain and camshafts as an assembly.
  • Install camshaft housing [8] .
  • Install timing chain tensioner [5] .
  • Remove pin to release timing chain tensioner plunger [6] .
  • Install camshaft sprocket [4] .
  • Fit camshaft timing pin [3] .
  • Turn crankshaft clockwise 90° until crankshaft keyway at 12 o’clock position.
  • Fit flywheel timing pin [1] .
  • Install timing belt.

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