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Replace Timing Chain Manual for Hyundai Getz (2005-2009)

Manufacturer: Hyundai

Model: Getz 1,1 Output: 49 (66) 5500 Year: 2005-09

Engine code: G4HD Tuned for: R-Cat

Output: 276 (375) 6500

Tuned for: R-Cat

Year: 2009-14

CAUTION: This engine has been identified as an INTERFERENCE engine in which the possibility of valve-to-piston damage in the event of a timing belt failure is MOST LIKELY to occur. A compression check of all cylinders should be performed before removing the cylinder head(s).

Repair Times – hrs

Camshaft drive belt/chain – R & I 1,60
Camshaft drive belt/chain, AC – R & I 1,80
Camshaft drive belt/chain, PAS+AC – R & I 2,00

Special Tools

  • None required.

Special Precautions

  • Disconnect battery earth lead.
  • DO NOT turn crankshaft or camshaft when timing belt removed.
  • Remove spark plugs to ease turning engine.
  • Turn engine in normal direction of rotation (unless otherwise stated).
  • DO NOT turn engine via camshaft or other sprockets.
  • Observe all tightening torques.

Removal

  1. Remove:

о Auxiliary drive belts. о Water pump pulley. о PAS pump pulley (if fitted). о Dipstick and tube (if necessary).

  1. Raise and support front of vehicle.
  2. Remove:

о RH front wheel. о AC compressor pulley (if fitted). о Crankshaft pulley bolt [1] . о Crankshaft pulley [2] . о Timing belt cover [3] . о Crankshaft position (CKP) sensor reluctor.

  1. Turn crankshaft clockwise to TDC on No.1 cylinder.
  2. Ensure timing marks aligned [4] & [5] .
  3. Slacken tensioner bolt [6] .
  4. Push tensioner away from belt. Lightly tighten bolt.
  5. Remove timing belt.

NOTE: Mark direction of rotation on belt with chalk if belt is to be reused.

Installation

NOTE: Observe direction of rotation marks on belt.

  1. Check tensioner pulley for smooth operation.
  2. Ensure timing marks aligned [4] & [5] .
  3. Fit timing belt in anti-clockwise direction, starting at crankshaft sprocket. Ensure belt is taut on non-tensioned side.
  4. Slacken tensioner bolt [6] . Allow tensioner to operate.
  5. Turn crankshaft clockwise for 2 teeth on camshaft sprocket.
  6. Push tensioner pulley against belt.
  7. Tighten tensioner bolt [6] . Tightening torque: 22-30 Nm.
  8. Turn crankshaft four turns clockwise.
  9. Ensure timing marks aligned [4] & [5] .
  10. Check belt tension as follows:
  11. Apply thumb pressure to belt at ▼ and push belt away from tensioner.
  12. Check measurement between back of belt and centre of timing belt cover bolt hole is approximately 20 mm [7] .
  13. Install components in reverse order of removal.
  14. Fit new crankshaft pulley bolt and washer [1] .

WARNING: DO NOT reuse black crankshaft pulley bolt (A).

  1. Tighten crankshaft pulley bolt [1] . Tightening torque:
  • (B) Grey bolt with washer: 103 Nm.
  •  (C) Black bolt with washer: 147 Nm.

NOTE: Only use crankshaft pulley bolt (C) if modified crankshaft fitted. Hope the information will be usefull!

Replace Timing Chain Scheme for Hyundai Getz

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