Skip to content

How to replace timing chain on Vauxhall Corsa D 1.3 CDTi 2006-2009

Special tools

  • Camshaft locking tool x 2 – No.EN-46781.
  • Camshaft sprocket holding tool – No.KM-6347.
  • Camshaft sprocket holding tool handle – No.KM-956-1.
  • Crankshaft pulley hub holding tool – No.KM-662-C.
  • Crankshaft timing pin – No.EN-46785.
  • Timing chain tensioner locking pin – No.KM-955-1.

General precautions

How to Replace timing chain on OpelVauxhall Corsa D 1.3 CDTi 2006-2009

  • Disconnect battery earth lead.
  • Remove glow plugs to ease turning engine.
  • Turn engine in normal direction of rotation (unless otherwise stated).
  • Observe tightening torques.
  • If fitted: Mark position of crankshaft position (CKP) sensor before removal.
  • Do NOT turn crankshaft via camshaft or other sprockets.
  • Do NOT turn crankshaft or camshaft with timing chain removed.

Valve timing procedures

  • Removal/installation of timing chain requires:
      • Sump removal.
  • Remove blanking plugs from camshaft housing [1] .
  • Install camshaft locking tools [2] .
  • Flat sections on camshaft locking tool must be in horizontal position [3] .
  • Turn crankshaft in direction of rotation until both camshaft locking tools engage.
  • Install crankshaft timing pin in bell housing hole:
      • 5 speed transmission [4] .
      • 6 speed transmission [5] .
  • Compress timing chain tensioner and lock with timing chain tensioner locking pin [6] .
  • Remove timing chain tensioner, tensioner rail and chain guide.
  • Remove timing chain, crankshaft sprocket and camshaft sprocket as an assembly.
  • Install timing chain, crankshaft sprocket and camshaft sprocket as an assembly.
  • Tighten camshaft sprocket bolt to 150 Nm.
  • Install timing chain tensioner, tensioner rail and chain guide.
  • Remove timing chain tensioner locking pin [6] .

NOTE: Crankshaft damper hub bolt has LH thread. When replacing camshaft sprocket or crankshaft sprocket ensure writing on the sprocket faces outwards.

  • Remove camshaft gears as follows:
      • Ensure camshaft locking tools correctly fitted [2] .
      • Remove camshaft housing.
      • Slacken bolt of each camshaft gear [7] .
      • Remove camshaft locking tools [2] .
      • Remove camshafts and camshaft gears.
  • Install camshaft gears as follows:
      • Install camshafts and camshaft gears. Finger tighten bolts.
      • Install camshaft locking tools [2] .
      • Flat sections on camshaft locking tool must be in horizontal position [3] .
      • Tighten bolt of each camshaft gear to 150 Nm [7] .
      • Install camshaft housing.

Related Cars

4 votes
Источник: moovia.ru

Be First to Comment

Leave a Reply

Your email address will not be published. Required fields are marked *