How to Replace timing chain on Peugeot 308 1.6 HDi 2007-2010

Special tools

• Camshaft sprocket holding tool – No.1 860 765 000 ((-).0191).
• Camshaft housing alignment pins – No.(-).0194.N.
• Camshaft sprocket holding tool – No.(-).0191.M.
• Camshaft sprocket locking tool – No.(-).0194.B.
• Crankshaft alignment tool – No.(-).0194.A.
• Flywheel locking tool – No.(-).0194.C.

General precautions

• Disconnect battery earth lead.
• Remove glow plugs to ease turning engine.
• Turn engine in normal direction of rotation (unless otherwise stated).
• Observe tightening torques.
• If fitted: Mark position of crankshaft position (CKP) sensor before removal.
• Do NOT turn crankshaft via camshaft or other sprockets.
• Do NOT turn crankshaft or camshaft with timing chain removed.

Valve timing procedures

• Removal/installation of timing chain requires:
  • Timing belt removal.
  • Camshaft housing removal [1] .
• Align camshaft sprocket:
  • Type A: [2] .
  • Type B: [3] .
• Align coloured chain links with timing mark on each sprocket:
  • Type A: [4] & [5] .
  • Type B: [6] & [7] .
• Timing chain tensioner must be installed before camshafts are installed [8] .
• Ensure camshaft keyway positioned as shown [9] .